Converting a DCM Motor

Converting a DCM Motor Circuit diagram :

Converting a DCM Motor Circuit Diagram

The field winding has to be disconnected from the rest (3 wires). A freewheeling diode (D1, Schottky) is then connected across the whole winding. The centre tap of the winding is no longer used. When FET T1 turns on, the current through the winding increases from zero until it reaches about 0.5 A. At this current the voltage drop across R4-R7 becomes greater than the reference voltage across D2 and the opamp will turn off the FET. The current through the winding continues flowing via D1, gradually reducing in strength. When the current has fallen about 10% (due to hysteresis caused by R3), IC1 will turn on T1 again. The cur-rent will increase again to 0.5 A and the FET is turned off again. This goes on continuously.

The current through the field winding is fairly constant, creating a good imitation of a permanent magnet. The nice thing about this circuit is that the total current consumption is only about 0.2 A, whereas the current flow through the winding is a continuous 0.5 A. 

We made this modification because we wanted to convert the locomotive for use with a DCC decoder. A new controller is needed in any case, because the polarity on the rotor winding has to be reversed to change its direction of rotation. In the original motor this was done by using the other half of the winding.

There is also a good non-electrical alter-native: put a permanent magnet in the motor. But we didn’t have a suitable magnet, whereas all electronic parts could be picked straight from the spares box.